Accurate Part Digitization. Fast. Flexible. Production-Ready.

At Xtrude3D, we specialize in 3D scanning and reverse engineering services designed to bridge the gap between physical parts and digital production workflows. Whether you need to recreate a legacy component, upgrade an existing design, or integrate a physical part into a new assembly, our scanning and modeling process delivers high-precision digital twins with speed, accuracy, and manufacturing-readiness.

With a focus on engineering-grade results, we digitize your parts using structured light technology, reconstruct them into CAD with precision, and prepare them for any downstream process — from simulation and analysis to 3D printing and CNC machining.

What We Deliver

Industrial-Grade 3D Scanning

Our advanced 3D scanning systems deliver micron-level resolution, enabling precise digitization of even the most complex shapes — from technical parts with tight tolerances to freeform, organic surfaces.

• Scanning resolution up to 0.04 mm
• High-speed data capture with structured light projection
• Effective scanning of dark, shiny, and detailed surfaces
  Adaptable for small components and larger assemblies
• Multi-mode scanning: static and handheld configurations
  Compatible with a wide range of materials: plastics, metals, composites, rubbers, wood

Whether your component is 30 mm or 1 meter in size — we can scan it with confidence and clarity.

Reverse Engineering & CAD Model Reconstruction

Once scanned, we transform raw mesh data into editable, structured CAD geometry — ideal for redesign, replication, optimization, or integration into your production systems.

• Parametric modeling (feature-based) or surface modeling (NURBS/patch)
• Conversion from STL/mesh to STEP format.
• Full geometry reconstruction, including internal volumes and mating features
• Adjustment for tolerances, fits, mechanical constraints, or functional redesign
  Integration-ready models for 3D printing, CNC machining, injection molding, or simulation workflows

We don’t just deliver digital copies — we deliver engineering-ready data tailored to your exact needs.

Use Cases & Industry Applications

Our scanning and reverse engineering services are trusted by clients across sectors such as:

Manufacturing & Industrial Engineering

• Digitize parts for replacement or local production
• Reverse-engineer components with no available documentation
• Retrofit or upgrade machine parts for performance improvements

Product Design & Prototyping

• Incorporate scanned legacy or handmade components into modern assemblies
• Create CAD from physical mockups, foam models, or modified prints
• Optimize ergonomic or aesthetic elements based on physical iteration

Maintenance, Repair & Operations (MRO)

• Scan worn, broken, or obsolete parts to create production-ready replacements
• Digitally store physical parts for on-demand reproduction
• Reduce lead times and dependency on OEMs

Tooling & Fixtures

• Replicate jigs, gauges, or molds for process continuity
• Modify or improve tooling based on usage feedback
• Store legacy tooling in digital form for future use

Quality Control & Inspection

• Compare production parts to original CAD via deviation maps
• Generate full metrology reports (on request)
• Ensure consistent part accuracy in small-batch production
  

Why Xtrude3D?

Precision. Speed. Engineering Insight.

• Sub-millimeter Accuracy - We scan with metrology-grade precision and reconstruct models optimized for production — not just visualization.
• Production-Oriented Thinking - We understand materials, tolerances, and manufacturing methods — your CAD won’t just look good, it will perform.
• Fast Turnaround Times - Typical projects are completed within 2–5 business days depending on complexity.
• Secure & Confidential - Your data stays protected. We operate under strict confidentiality standards, with NDAs available.
• Integrated Capabilities - Need more than just a CAD file? We can immediately manufacture parts via 3D printing or integrate them into custom aluminum structures — all in-house.
  

Deliverables

We deliver clean, organized files in industry-standard formats, including:

• STEP (.stp), IGES (.igs), STL (watertight or editable mesh)
• Fully featured assemblies (on request)
• Deviation analysis, 2D drawings, and dimensioning (optional)

All deliverables are production-ready and can be tailored to your system or supplier requirements.

Get a Quote Today

Have a part that needs to be scanned, reverse-engineered, or digitized? Whether it’s a single prototype, a legacy component, or part of a larger engineering project — we’re ready to support your workflow.

Contact us today to discuss your project or receive a custom quote based on your specific needs.